Carton Flow Rack
Optimize Picking. Maximize SKU Access.
Designed for efficient carton and SKU picking, carton flow rack uses gravity rollers to automatically move products toward the picking direction. It supports first-in, first-out inventory turnover and faster replenishment.
Carton Flow Rack
WHAT IS CARTON FLOW RACK?
Carton Flow Racking is a dynamic storage system designed for cartons, boxes and small to medium-sized goods. It uses inclined roller tracks or wheel beds that allow products to move automatically from the loading side to the picking side by gravity. The system can be configured according to different carton sizes, shelf depths, load requirements and warehouse layouts.
It is suitable for order picking, distribution centers, e-commerce warehouses, assembly areas and other operations that require fast product access and efficient stock rotation. Different lane widths, roller configurations, shelf levels and FIFO layouts can be selected based on the specific storage environment and picking requirements.
ADVANTAGES OF
Carton Flow Rack
01
FIFO Stock Rotation
Cartons are loaded from rear and picked from front, ensuring a FIFO flow that supports effective inventory rotation and cuts risk of outdated stock.02
Faster Order Picking
Products automatically move to the front picking face, reducing walking distance and helping operators pick cartons, totes and small packaged goods more quickly.03
High‑Density Picking Storage
Deep flow lanes make better use of rack depth while keeping products accessible at the picking face, helping increase storage capacity within the available area.04
Separate Loading and Picking Sides
Replenishment and order picking can take place from different sides of the rack, helping reduce operational interference and improve workflow efficiency.05
Safe and Controlled Carton Movement
Roller tracks, wheel tracks, speed controllers and end stops can be selected to help cartons move smoothly and safely to the front of each lane.06
Flexible Lane Configuration
Lane widths, depths, flow‑track types and rack levels can be configured according to carton dimensions, product weights, SKU quantity and picking requirements.Carton Flow Racking Applications
Flexible Storage for Different Industries
Logistics & Distribution Centers
- Fast Order Picking
- Efficient FIFO Flow
- Improved Throughput
E-commerce Fulfillment Centers
- High Picking Efficiency
- Organized SKU Storage
- Faster Order Processing
Food & Beverage Warehouses
- FIFO Stock Rotation
- Easy Product Access
- Better Inventory Control
Manufacturing & Assembly Areas
- Efficient Parts Supply
- Reduced Picking Time
- Smooth Material Flow
Retail Distribution Warehouses
- Quick Replenishment
- Clear Product Organization
- High Picking Accuracy
Spare Parts & Components Storage
- Small Item Management
- Easy Identification
- Flexible Lane Configuration
FAQ
Frequently Asked Questions
Everything you need to know about our Carton Flow Rack.
01. What is Carton Flow Rack?
Carton Flow Rack is a gravity-fed storage system designed for cartons, totes and small packaged goods. Products are loaded from the rear and move smoothly along rollers or wheel tracks to the picking face at the front.
02. What storage principle does Carton Flow Rack use?
Carton Flow Rack operates on a FIFO, or First In First Out, principle. Goods loaded first will move to the front picking position first, making it suitable for products that require regular stock rotation.
03. What types of goods are suitable for Carton Flow Rack?
Carton Flow Rack is ideal for cartons, plastic totes, small boxes and light-to-medium-weight packaged products. It is widely used in order picking, e-commerce fulfillment, food distribution, spare parts storage and assembly operations.
04. What is the load capacity of Carton Flow Rack?
The load capacity can be customized according to the carton weight, carton dimensions, lane depth and required storage quantity. We will recommend suitable roller tracks, wheel tracks and beam specifications based on the load per lane.
05. Can Carton Flow Rack be used for order picking?
Yes. Carton Flow Rack is especially suitable for manual order picking because products are automatically presented at the front picking face. This helps reduce walking distance, improve picking speed and maintain an organized workflow.
06. How is the carton speed controlled?
The rack can be equipped with speed controllers, brake rollers and end stops to control the movement of cartons. These components help ensure cartons move safely and smoothly to the picking position without impact.
07. Can Carton Flow Rack be integrated with pallet racking?
Yes. Carton Flow Rack can be installed as a dedicated picking level within selective pallet racking or as a standalone picking system. Reserve pallet storage can be positioned above the carton flow lanes to support efficient replenishment.
08. How do I choose the right Carton Flow Rack configuration?
The system configuration will be designed based on your carton sizes, carton weight, SKU quantity, picking frequency, replenishment method and available warehouse space. We will recommend the appropriate lane width, lane depth, track type and rack layout for your operation.
NEED HELP WITH YOUR RACKING PROJECT?
Talk to Our Racking Experts
Have questions about rack dimensions, load capacity, warehouse layout or quotation?
Contact our team directly for quick assistance with your Carton Flow Rack project.
